Safety: Limp mode cuts throttle to a crawl. If it happens on the highway, get to the shoulder; a restart sometimes clears it long enough to get home.
Checks, in order
- Read the codes and the patternP2440 and P2442 are the switching valves stuck open (bank 1 and 2); P2445 and P2447 are the pumps stuck off; P0418 and P0419 are the pump relay circuits. Valves stuck open with working pumps means you caught it early.easy $ · under about $50
- Check for the software fix firstOn 2014–2016 trucks Toyota issued ECM reflashes for P2440/P2442 set by debris or ice in the valves (T-SB-0144-14 for the 5.7L, T-SB-0079-16 for the 4.6L). If your codes are only the valve codes, ask the dealer whether the reflash applies before buying hardware.easy $ · under about $50
- Inspect the pumps and valvesThe pumps sit low on the passenger side; rust dust or water at the inlet means they are done. Replace valves and pumps together: a new pump feeding a stuck valve fails again. OEM pumps run $400–600 each and valves $250–400, so a dealer repair of the whole system is commonly $2,000–4,500.medium $$$ · shop-level job, $500+
- Bypass modulesPlug-in bypass kits ($150–450) turn the system off and clear the limp mode. They disable an emissions device, which is illegal for a road vehicle under federal law and fails inspection where the system is checked. Know your state's rules before you choose this route.medium $$ · about $50 to $500
Applies to: 2nd generation Tundra, 2007 to 2021, with the 5.7L 3UR-FE V8 (most trucks), the 4.6L 1UR-FE (2010–2019) and the 4.7L 2UZ-FE (2007–2009). Engine-specific items say which engine they apply to. Assumes a stock truck.
Tools and parts for these checks
Links below are Amazon affiliate links: as an Amazon Associate, toyotadata earns from qualifying purchases, at no extra cost to you. Confirm fitment for your exact truck before you order.
| ITEM | USED FOR | BUY |
|---|---|---|
| Bluetooth OBD2 scanner with live data | Reading and clearing codes and watching live sensor data | Shop on Amazon |
The same problem on other Toyotas
Other emissions problems on the 2nd Gen Tundra
More 2nd Gen Tundra problems
- Burning oil smell or smoke from the engine bay after a drive, no puddle on the ground (5.7L) (Engine)
- Ticking from the engine on cold start that fades as it warms up (Engine)
- Pink crust or a drip at the front of the engine, coolant level dropping (Cooling)
- Turn the key: one click or nothing, engine does not crank (Starting & Charging)
- Brake booster motor buzzing, sinking or hard pedal, ABS/VSC/TRAC lights (Brakes)
- Gear oil on the inside of a rear wheel or on the brake backing plate (Drivetrain)
All 10 2nd Gen Tundra symptoms in the interactive troubleshooter →
General guidance from owner experience. Confirm torque specs, fluid capacities and procedures in the factory service manual. Brakes, steering and anything structural: if in doubt, have a qualified shop inspect it before driving.